Luca Mezzo, an expert in advanced composites, discussed the impact of new materials and manufacturing technologies on space exploration and defense systems. He mentioned that new materials can reduce launch mass, lower costs, and enhance the performance of vehicles and weaponry in the space and defense sectors. He also highlighted the advantages of using lightweight composites in electric and hybrid aircraft, such as reduced energy consumption and extended range.

Mezzo spoke about the increasing use of advanced lightweight composites in the space sector, particularly in the manufacturing of launch vehicles and satellite structures, and the role of 3D printing and additive manufacturing in reducing production costs and enhancing design flexibility.

He also discussed the challenges of using new composite materials in defense systems, including simulating material performance in extreme conditions and minimizing physical testing. He mentioned the importance of sustainability in material development, particularly in reducing environmental impact through recyclable and bio-based composite materials, and the potential of 3D printing and AI in revolutionizing the production of lightweight composite materials.

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IACMI, a non-profit organization, has officially opened its new national headquarters in Knoxville, Tennessee, located within the University of Tennessee’s Research Park at Cherokee Farm. The new facility is co-located with the UT Fibers and Composites Manufacturing Facility (FCMF), a 44,000 square-foot laboratory that will drive research, commercialization, and workforce training in advanced composites and manufacturing. The new location is designed to foster public-private partnerships, providing IACMI members and industry leaders with access to innovative research, world-class facilities, and shared office space. The facility is equipped with state-of-the-art equipment, including a Michelman Sizing line, Wabash Compression Presses, and a RocTool induction heating system, among others. The institute will also serve as a training hub for students and industry professionals, offering hands-on learning experiences in composites and manufacturing, with a focus on workforce development to meet the growing demand in advanced manufacturing industries. As a national leader in advanced composites and manufacturing, IACMI is committed to driving innovation and securing the US’s position as a global leader in manufacturing.

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MEL Composites, a technology and materials supplier, announced its role in powering the ZEN50 yacht with advanced composite materials. The company supplied all the necessary materials, including carbon fabrics, vinylester resin, and structural cores, as well as providing technical support throughout the project. MEL Composites collaborated closely with the yacht builders to ensure the expected mechanical properties and precision in the infusion process. The company’s experts led the infusion process, ensuring superior quality and efficiency. The ZEN50 yacht, designed by Julien Mélot, is a revolutionary zero-emission vessel that uses carbon fiber and structural foam core materials to achieve superior sailing performance while minimizing energy consumption. The construction process included the integration of the outer skin, core, and inner skin in a single resin infusion process, resulting in a lighter structure with reduced production waste. MEL Composites’ technical expertise was crucial in testing all materials and validating the lay-up to ensure a robust and lightweight vessel.

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Freudenberg Performance Materials is showcasing its high-performance textile and nonwoven solutions for the composites industry at JEC World 2025 in Paris, France. The company will present its EnkaSolutions flow media and spacers for optimized resin infusion and foam injection, which improve quality and efficiency in composite manufacturing. The EnkaSolutions flow media can enhance mechanical properties, reduce wrinkling and defects, and guarantee full wet-out of internal structures. Freudenberg will also display nonwoven surfacing veils for corrosion-resistant FRP components, which provide abrasion resistance, corrosion protection, and enhanced mechanical strength. The company’s experts will be available to discuss solutions for optimizing resin infusion and foam injection processes, and demonstrate how their products can help composite manufacturers improve their production processes. The event will take place from March 4-6, 2025, at the Baden-Württemberg International joint stand in Hall 6.

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MSL (Mobility Solutions Limited), a part of JCBL Group, has expanded its manufacturing facility in Batauli, Punjab, to cater to the growing demand for advanced composites solutions in multiple industries. The 41,700 square-meter facility, with a covered area of 12,000 square meters, will produce a range of advanced composites solutions for railways, automotive, defense, aerospace, and infrastructure sectors. This upgrade marks a significant milestone in MSL’s 20-year journey, having initially focused on FRP parts manufacturing. The new facility currently employs over 150 personnel and plans to expand its product lines. The plant will contribute to local economic growth and the national exchequer. To promote sustainability, it incorporates green initiatives such as renewable energy systems, water conservation techniques, and a waste reduction program. A solar energy system is also in progress, reflecting MSL’s commitment to reducing environmental impact. R G Arora, MSL’s Managing Director, emphasized that the expansion marks a significant leap forward in delivering cutting-edge composite solutions and solidifies the company’s commitment to innovation, sustainability, and regional economic growth.

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Dale Brosius, Executive Vice President and Chief Commercialization Officer of the Institute for Advanced Composites Manufacturing Innovation (IACMI), is retiring on July 1, 2025, after 10 years of service. Brosius has been instrumental in shaping IACMI’s vision and forging its global presence. He has led 61 technical innovation projects, engaging over 90 members, and representing a combined R&D investment of $150 million. His leadership has contributed to increased Technology Readiness Levels in areas such as additive manufacturing, automotive composites, wind energy, and recycling. IACMI has launched a search for a new Chief Commercialization Officer to succeed Brosius. The ideal candidate will have a strong track record in commercializing new products and bringing them to market. Brosius will continue to provide part-time support and mentorship before transitioning to a consulting role. He will also focus on spending more time with family and friends, and pursuing hobbies like golf, tennis, and skiing. IACMI’s CEO, Chad Duty, praised Brosius for his dedication to the organization and the composites community, saying he will be missed by all.

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Daher, a company specializing in advanced composites, is exhibiting at JEC World 2025, a leading international composites show. The company is showcasing its expertise in advanced composite materials with two key highlights: a full-scale welded thermoplastic torsion box for aircraft applications, now validated and ready for large-scale testing, and daily demonstrations of KVE’s thermoplastic induction welding process. The torsion box, which has reached TRL 5 maturity, is a prototype of the stabilizer of a tailplane for the Daher-built TBM aircraft and could serve as a model for the wing and tail components of future commercial aircraft. The KVE Induct process, which eliminates the need for traditional metal rivets, offers significant advantages in terms of weight reduction, production speed, and recyclability. Daher is presenting 15 advanced composite parts at JEC World, demonstrating its expertise in large, complex parts, and is committed to offering innovative solutions that address the decarbonization challenges facing the aerospace sector. The company’s medium-term goal is to produce complex, large-scale parts for tomorrow’s commercial aircraft targeted for the 2030-2035 timeframe.

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Mobility Solutions Limited (MSL), a part of JCBL Group, has announced the expansion of its manufacturing facility in Batauli, Punjab, to strengthen its capabilities in advanced composites solutions. The 41,700-square-meter facility, with a covered area of 12,000 square meters, will diversify product offerings in railways, automotive, defense, aerospace, and infrastructure. The expansion aims to triple production capacity, establish a Centre of Excellence for R&D, tooling, prototyping, manufacturing, and testing, and enhance sustainability with lightweight, durable, and low-maintenance composite solutions. The facility will also integrate green initiatives, including renewable energy systems, water conservation, and waste reduction. The expansion is expected to reach full operational capacity by July 2025, with plans to expand the facility and add new product lines, boosting local economic development. MSL’s Managing Director, R.G. Arora, emphasized that the expansion represents a major leap for the company in delivering cutting-edge composite solutions, reinforcing its commitment to innovation, sustainability, and economic growth.

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Pursuit Cycles, a US-based custom carbon fiber bicycle manufacturer, is closing its frame production chapter and transitioning into an advanced composites research collaboration with Montana State University. This move comes after founder and master framebuilder Carl Strong’s decision to retire. Pursuit Cycles was founded in 2016 by Strong, an engineer and co-founders, with a focus on creating high-performance, US-made carbon fiber bicycles. The company received numerous accolades, including “Best Carbon Construction” at the North American Handmade Bike Show. Despite its success, Pursuit Cycles will cease frame production, but the Strong Frames business will continue to manufacture titanium and steel frames. The company’s remaining resources will be dedicated to the research collaboration, working with engineers and experts to develop new carbon fiber technology. Current customers will still be able to obtain spare parts and have their warranties honored.

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IACMI-The Composites Institute has officially opened its new national headquarters in Innovation South at the University of Tennessee (UT) Research Park at Cherokee Farm, co-located with the UT Fibers and Composites Manufacturing Facility (FCMF). The new 44,000-square-foot laboratory is a state-of-the-art center for advanced composites and manufacturing, driving research, commercialization, and workforce training to strengthen U.S. competitiveness. The facility offers exceptional opportunities for public-private partnerships, providing IACMI members and industry leaders with access to innovative research, world-class facilities, and shared office space. The institute has already trained over 5,100 individuals and engaged over 18,000 students in STEM outreach. The new facility features cutting-edge equipment, including a Michelman Sizing line, High speed Wabash Compression Presses, and Automated Tape Placement system, among others. The facility will serve as a training hub for students and industry professionals, offering hands-on learning experiences in advanced composites and manufacturing. IACMI’s mission is to secure U.S. global leadership in advanced manufacturing by connecting people, ideas, and technology, and to enhance manufacturing competitiveness, with a strong focus on technology, commercialization, and workforce development.

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Dale Brosius, Executive Vice President and Chief Commercialization Officer at the Institute for Advanced Composites Manufacturing Innovation (IACMI), announced his retirement, effective July 1, 2025. Brosius has been with IACMI since its inception in 2015 and has played a crucial role in shaping the organization’s vision and forging its global presence. He has led 61 IACMI-led technical innovation projects, engaging over 90 members, and has contributed to increased Technology Readiness Levels in areas such as additive manufacturing, automotive composites, wind energy, and recycling.

Brosius’ leadership has also led to the commercialization of 25 new products and technologies, and he has enhanced composites manufacturing through advanced simulation and quality control processes. He has successfully navigated the institute through challenging times, including the COVID-19 pandemic and securing funding renewal.

The institute has launched a search for his replacement, the Chief Commercialization Officer (CCO), to drive commercial outcomes from R&D initiatives and grow IACMI’s membership. The new CCO will be a highly experienced leader with a strong track record in commercializing new products and bringing them to market. Brosius will provide part-time support and mentorship after his retirement and is likely to move to a consulting role with IACMI.

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Mikrosam, a company based in Macedonia, has successfully delivered a high-performance filament winding system to Epsilon Composite in Turkey. The system is designed for winding mandrels with towpreg material and is equipped with features such as a filament winding machine, impregnation resin bath system, electronic fiber creel and tension system, and winding expert software. The system is capable of winding mandrels with diameters up to 700mm and lengths up to 2,950mm.

The system will help Epsilon Composite advance its production of composite tank storage systems, specifically for high-performance applications such as hydrogen storage for modern and heavy-duty vehicles. The system’s high-speed operation, customizable design, and quality control system make it ideal for Epsilon’s research and development initiatives.

The partnership between Mikrosam and Epsilon Composite aims to revolutionize the production of hydrogen storage tanks and aerostructure components, improving efficiency, sustainability, and reliability. The system is designed to integrate with Epsilon’s existing K1 technology to produce large-diameter composite parts with optimal stiffness.

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Toray Industries Inc. and its five group companies are exhibiting at JEC World 2025, showcasing their latest innovations. Toray’s main booth (E05, Hall 6) focuses on creating a sustainable future through technology and collaboration, highlighting its capabilities in carbon fiber, advanced composite materials, and research and innovation. The booth also features application development laboratories and a showcase of Toray’s commitment to sustainability, including hydrogen peroxide-based space launcher tanks, high-performance components for electric vehicles and bicycles, and products made from bio-circular and recycled carbon fiber. Toray’s European subsidiaries, including Toray Carbon Fibers Europe, Toray Advanced Composites, Composite Materials Italy, and Delta-Preg, are also participating. The Toray Group is dedicated to creating value and promoting sustainability throughout the value chain, from carbon fiber production to recycling. Visitors can explore Toray’s extensive capabilities at Booth E05 in Hall 6 and Booth H21 in Hall 5.

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The Institute for Advanced Composites Manufacturing Innovation (IACMI) has celebrated its 10-year anniversary of revitalizing American manufacturing and strengthening the nation’s defense industrial base. Established by the Department of Energy in 2015, IACMI is a collaborative effort of over 170 members from industry, academia, and government agencies. The institute’s public-private partnerships aim to accelerate the development and adoption of advanced composites and innovative manufacturing technologies, driving domestic production capacity, competitiveness, and job creation.

IACMI’s impact has been significant, with four key areas of focus: public-private collaborations, technical innovation, workforce development, and leveraging resources. The institute has connected over 90 members for industry-led R&D projects, trained over 40,000 individuals, and created hundreds of design, engineering, and manufacturing jobs. IACMI has also provided open access to over $400 million in scale-up facilities, leading to additional funding for companies, universities, and workforce initiatives. With its 10-year anniversary, IACMI looks to the future, predicting continued growth and advancement in advanced manufacturing, driven by its collaborative ecosystem of innovation.

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Compose MFG, a global leader in high-performance composite molding, and Roctool, a specialist in mold heating and cooling technologies for plastics and composites, have formed a strategic partnership. This agreement grants Compose MFG access to Roctool’s state-of-the-art induction heating technology, positioning it as one of Roctool’s premier users worldwide for composite processing. The partnership enables Compose MFG to produce high-precision, high-performance composite parts with superior surface quality and increased efficiency, setting a new standard in sustainable and innovative manufacturing. The companies’ shared commitment to sustainability, innovation, and high-performance manufacturing reinforces their leadership in next-generation composite processing. With this agreement, Compose MFG integrates Roctool’s induction heating technology, including induction heated compression molds and heated platens, to enhance its manufacturing capabilities, providing unparalleled efficiency, precision, and sustainability. The partnership is expected to drive innovation and growth in the industry.

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Toray Advanced Composites has acquired the assets, technology, and intellectual property of Gordon Plastics, a company based in Englewood, Colorado. The acquisition expands Toray’s continuous fiber-reinforced thermoplastic composite materials portfolio, enhancing its development, testing, and production capacity for unidirectional tapes made with various matrices, including PEI, PPS, PES, PESU, PA6, and PA11, reinforced with glass and carbon fibers. The 47,000 sq. ft. production facility in the Denver area will operate as a satellite R&D and production facility, with the experienced Gordon Plastics site management and production personnel joining Toray to support market growth. This move signals Toray’s commitment to industrializing thermoplastic composites, with a focus on emerging demand in sporting goods, oil and gas, and industrial markets. The addition of Gordon’s technology, capacity, and expertise is expected to accelerate market growth, with a range of products available immediately, including continuous fiber reinforced composite tapes made with various matrices and fiber types.

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Toray Advanced Composites, a leading innovator in advanced material technology, has expanded its continuous fibre reinforced thermoplastic composite materials portfolio by acquiring Gordon Plastics’ assets, technology, and intellectual property in Englewood, Colorado. The 47,000 sq. ft. production facility will operate as a satellite R&D and production facility, joining Toray Advanced Composites. The acquisition enhances Toray’s capabilities in continuous fibre reinforced thermoplastic composites, with a focus on unidirectional tapes. The new facility will support growth in industries such as sporting goods, oil and gas, and manufacturing. Steve Cease, CTO and US Managing Director at Toray Advanced Composites, stated, “This expansion demonstrates Toray’s commitment to industrializing thermoplastic composites.” The facility is now producing continuous fibre reinforced composite tapes made with various matrices, including PEI, PPS, PES, PESU, PA6, and PA11, reinforced with different glass and carbon fibre types. The acquisition of Gordon Plastics’ assets and technology adds to Toray’s capabilities, further solidifying its position in the development and supply of continuous fibre reinforced thermoplastic composite materials.

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The Institute for Advanced Composites Manufacturing Innovation (IACMI) has opened a new national headquarters in Knoxville, Tennessee, at the University of Tennessee’s Research Park at Cherokee Farm. The new facility is co-located with the University of Tennessee’s Fibers and Composites Manufacturing Facility (FCMF), a 44,000 square-foot laboratory that will serve as a hub for advanced composites and manufacturing. IACMI is a US-based organization established in 2015 with a mission to secure US global leadership in advanced manufacturing. The new headquarters will provide a space for public-private partnerships, research, commercialization, and workforce training to strengthen US competitiveness. The facility is equipped with cutting-edge equipment, including a Michelman Sizing line, high-speed Wabash compression presses, and an automated tape placement system. The facility will also serve as a training hub for students, industry professionals, and educators, offering hands-on learning experiences in advanced composites and manufacturing. The goal is to develop a skilled workforce that can meet the growing demand in advanced manufacturing industries.

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Mitsui Chemicals and ARKK Corp. have developed materials that have been used in a high-performance concept car, the Toyota Hyper-F, based on the Toyota Fortuner. The materials include direct pellet-fed 3D printed components and Tafnex CF/PP, a unidirectional carbon fiber-reinforced polypropylene resin sheet. The Toyota Hyper-F concept car was designed by TCD Asia Limited and features a design that incorporates the road handling and aerodynamic performance cultivated in the racing field through TCD Asia’s motorsport business. The new materials have enabled the company to further reduce the concept car’s weight. The 3D printed components have been used for the hood air duct bezels, while the Tafnex CF/PP has been used for decorative components on the front bumper and hood air vents. The innovative materials are expected to contribute to the circular economy, as the 3D printed items can be crushed into pellets and recycled as raw materials for further 3D printing.

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Toray Advanced Composites has introduced a new high-performance material, Toray Cetex TC1130 PESU, designed to meet the growing demand for lightweight and sustainable materials in aircraft interior applications. The PESU thermoplastic composite is suitable for monolithic and sandwich panel constructions, allowing for the creation of monomaterial sandwich structures that are fully recyclable, lightweight, and cost-effective. The material also offers optimal fire, smoke, and toxicity performance, high impact resistance, and toughness, making it essential for demanding interior applications. Toray’s director of research and development, Marc Huisman, notes that the company understands the industry’s challenges in achieving full circularity and is ready to support immediate demand for the product. The company is offering a data sheet for more information.

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ARRIS Composites, a leader in high-performance continuous fiber thermoplastic composite manufacturing, has been selected by the US Army to conduct a study on the use of advanced carbon fiber plates in military boots. The study aims to reduce soldier foot fatigue and prevent injuries while enhancing performance. The research is funded by the US Army’s Natick Soldier Research, Development and Engineering Center (NATICK) and the Combat Capabilities Development Command (DEVCOM) through the University of Massachusetts at Lowell’s HEROES program. The study will be conducted in collaboration with the School of Kinesiology and Nutrition at the University of Southern Mississippi. The research involves testing carbon fiber insoles in military-issued boots to assess their impact on running economy, lower extremity biomechanics, and functional performance. The ultimate goal is to integrate the fibers into next-generation military boots to improve soldier performance and reduce the risk of musculoskeletal injuries. The study is expected to have implications for both military and civilian applications, and may lead to the development of more effective and comfortable footwear in various industries.

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This presentation will explore the potential of composite materials for eVTOL (electric vertical takeoff and landing) blades, focusing on the key drivers and Syensqo’s approach to unlocking their full potential. Currently, composite materials are being used for certification and low-rate production of eVTOL aircraft, but as demand increases, high-rate production will become a challenge. Syensqo is developing composite material solutions to meet the demands of eVTOL vehicles today and in the future. The presentation will cover the current state of the advanced air mobility market, the future challenges facing composite material adoption, and the key drivers for advanced air mobility rotor blades. Syensqo’s advanced materials solutions for blades will also be discussed. The presentation aims to showcase how composite materials can meet the growing demand for eVTOL vehicles and ensure their safe and efficient production. By understanding the key drivers and challenges, attendees will gain insight into the potential of composite materials in this field.

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The global advanced carbon materials market is forecast to reach $27.5 billion by 2030, growing at a CAGR of 7%. These materials are used in various end-use applications, including aerospace, sports, medical, civil engineering, electronics, and more. They are valued for their low weight, high tensile strength, durability, and impact resistance.

The report analyzes the global and regional markets for advanced carbon materials, including carbon fibers, carbon foams, carbon nanotubes, and graphene. The aerospace and defense industries are expected to be the largest consumers of these materials, driven by the need for lightweight and high-strength materials in aircraft and spacecraft.

The automotive industry is expected to experience the fastest growth, driven by the increasing demand for energy-efficient vehicles. The report also highlights the growing demand for advanced carbon materials in the medical equipment and sports goods industries.

The Asia-Pacific region is expected to be the fastest-growing market, driven by the region’s rapid industrialization and growing demand for advanced materials. The report profiles 45+ companies operating in the advanced carbon materials market, including 2-D Materials, 3D Strong, 4M Carbon Fiber, and others.

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Join Toray for a webinar exploring the latest advancements in thermoplastic composites and their applications in aircraft interiors. The industry is shifting towards circular and sustainable solutions, and thermoplastic composites offer significant benefits, including faster production, improved recyclability, and reduced weight. This webinar will delve into the latest developments, highlighting how these materials can be used to efficiently manufacture parts while meeting the stringent FST standards of the aviation sector. Whether you’re a design engineer, materials specialist, or industry professional, this session will provide valuable insights into the innovative potential of thermoplastic composites in driving competitiveness in aircraft interiors. The webinar will be an opportunity to learn about the latest technologies and how to stay ahead in the industry.

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Norplex Advanced Composites, a developer and manufacturer of advanced composite materials, has changed its name to Montana Advanced Composites (MAC). The company, located outside of Bozeman, Montana, produces hot melt composite prepregs and laminates to help customers overcome design, part, or process challenges. The rebranding reflects the company’s strategic direction, emphasizing its enterprising and collaborative team. As part of this change, MAC has invested in a state-of-the-art 50-inch-wide hot melt film line and a second 50-inch-wide hot melt prepreg line for producing high-performance, premium products. These new lines will be housed in a custom-built manufacturing facility outside of Bozeman, with the film line expected to be online by the end of 2024 and the prepreg line to follow in Q1 2025. According to CEO Tom Merrell, the new equipment will enable MAC to deliver a full range of advanced composites to the market.

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The Advanced Composites Market report by Archive Market Research analyzes the global market, which is expected to reach USD 76.67 billion by 2032, growing at a CAGR of 9.3% during the forecast period. The market is driven by increasing R&D spending, consumer preference for fuel-efficient and eco-friendly mobility systems, and advanced composite manufacturing technologies such as Additive Manufacturing and Automated Fiber Placement. The report profiles key players like Toray Industries, Koninklijke Ten Cate NV, Teijin Limited, Hexcel Corporation, and others.

The report covers product segments such as aramid, carbon, glass, and resin type, and applications like aerospace & defense, automotive, wind energy, and construction. Emerging trends include the growth of hybrid composites, bio-based composites, and advanced manufacturing technologies. The report also provides market analysis, growth opportunities, and challenges faced by the industry.

The market is segmented by region, including North America, Europe, Asia Pacific, Oceania, South America, Middle East & Africa, and by country level break-up. The report also includes a detailed analysis of the competitive landscape, including company profiles, peer group analysis, and BCG matrix. The report is a valuable resource for individuals and companies, providing insights into the market dynamics, trends, and growth opportunities.

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The Advanced Composites Market report by DataM Intelligence provides in-depth insights and analysis on the global advanced composites market. The report covers market trends, growth opportunities, and emerging challenges, and is committed to delivering actionable intelligence to businesses. The global advanced composites market is projected to reach $78.8 billion by 2031, growing at a CAGR of 10.6% during the forecast period 2024-2031. The market is driven by the increasing adoption of advanced composites in aerospace, automotive, sports, and industrial applications. The report segment the market by type (carbon fiber composites, aramid fiber composites, and others), resin type (polyamide, polyurethane, and others), and process (injection molding, filament winding, pultrusion, and others). The report also covers regional analysis, with a focus on North America, Europe, Asia-Pacific, and the Middle East & Africa. The report provides benefits such as a descriptive analysis of demand-supply gap, market size estimation, SWOT analysis, PESTEL analysis, and forecast, and provides an in-depth analysis of the value chain.

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The article discusses the importance of polymer composites in the transition to sustainable mobility and their potential to support the automotive industry’s journey towards net-zero emissions. To successfully integrate polymer composites into the UK supply chain, three key principles are highlighted: design for application, design for sustainability, and talent management. Design for application involves defining key requirements and choosing the optimal material choice for specific applications. Design for sustainability involves adopting a cradle-to-cradle approach and considering the life-cycle impact of composite materials, including raw-material supply, manufacturing, and end-of-life. Talent management is critical, as there is a widening skills gap and a shortage of qualified materials engineers. To address this, initiatives such as the Composites UK Skills Pledge and collaboration between industry, academia, and government are essential.

The article also mentions the Automotive Council’s 2024 Lightweight Vehicle and Powertrain Structures Roadmap, which emphasizes the importance of life-cycle study to optimize product design and discusses the potential for innovative joining techniques to create multi-material structures. Additionally, the ELEVATION project is highlighted, which aims to develop a modular luxury battery electric vehicle platform and innovative composite materials for compression moulding processing.

Overall, the article emphasizes the need for a robust UK-based supply chain for composite materials and highlights the importance of design for application, design for sustainability, and talent management in achieving a net-zero automotive industry.

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Toray Advanced Composites (TAC) has acquired the assets, technology, and intellectual property of Gordon Plastics in Englewood, Colorado, expanding its continuous fiber-reinforced thermoplastic composite materials portfolio. The 47,000-square-foot production facility will operate as a satellite R&D and production facility for TAC, with the experienced Gordon Plastics site management and production personnel joining the company. The acquisition enhances TAC’s capability to process higher melting temperature polymer systems and supports the company’s focus on emerging demand in sporting goods, oil and gas, and industrial markets.

The Englewood facility is now producing continuous fiber-reinforced composite tapes made with various matrices, including PEI, PPS, PES, PESU, PA6, and PA11, reinforced with glass and carbon fibers. TAC’s sales and technical teams are ready to support customers with product information, including material samples, pricing, and technical data. The acquisition is a significant expansion of TAC’s position in the development and supply of continuous fiber-reinforced thermoplastic composite materials, further solidifying the company’s commitment to industrializing thermoplastic composites.

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The composite material industry is witnessing significant growth, driven by the need for stronger, lighter, and more versatile materials. The report highlights the top 10 trends in the industry, including high-performance resins and adhesives, carbon fiber-based materials, and advanced polymer composites. Additionally, the report discusses the importance of sustainability, with trends such as circular materials economy and recyclable composites. The innovation map outlines the top 10 trends and 20 promising startups that are driving technological advancements in the industry. The report also provides insights on the impact of these trends and the companies driving them.

The report highlights various innovations, including robotic fiber placement, resin transfer molding, and novel material formulations. It also discusses the role of artificial intelligence in manufacturing, with investment expected to grow by 57% by 2026. The report concludes that the composite material industry is expected to continue to evolve, driven by the need for sustainable, high-performance materials that can be used across diverse industries. The report provides actionable insights for businesses looking to gain a competitive advantage in the industry.

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The study explores the structural and electrochemical properties of Bi2MoO6, MXene, and their composite, Bi2MoO6/MXene. The XRD analysis reveals that Bi2MoO6 has an orthorhombic crystal structure, while MXene has a layered structure. The TEM images show that Bi2MoO6 particles are embedded on the surface of MXene nanosheets, forming a heterojunction. The EDX spectra confirm the presence of Bi, Mo, O, and Ti elements in the composite.

The BET analysis shows that the surface area and pore volume of Bi2MoO6/MXene are higher than those of Bi2MoO6 and MXene, indicating its higher porosity. The XPS spectra reveal the presence of C-C, C-O, and C-F bonds in MXene, and Bi3+ and Mo6+ ions in Bi2MoO6.

The electrochemical properties of the samples were investigated using CV and GCD analysis. The CV curves show pseudocapacitive behavior, and the specific capacitance values are highest for Bi2MoO6/MXene. The GCD curves also show pseudocapacitive behavior, and the specific capacitance values decrease with increasing current density.

The Ragone plot shows that Bi2MoO6/MXene has a high energy density and power density. The capacity retention of Bi2MoO6/MXene is 64.47% after 1000 cycles. The EIS analysis shows that Bi2MoO6/MXene has a low charge-transfer resistance and electrolyte resistance.

Overall, the study demonstrates that the addition of MXene to Bi2MoO6 enhances its electrochemical properties, making it a promising material for supercapacitor applications.

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Freudenberg Performance Materials (Freudenberg) is showcasing its high-performance textile and nonwoven solutions at JEC World, a leading international composites show in Paris, France. At booth P82.5 in Hall 6 from March 4-6, 2025, experts will welcome visitors to discuss solutions for optimizing resin infusion and foam injection molding processes. They will focus on EnkaSolutions flow media and spacers, which feature 3D polymeric filament structures that improve quality and efficiency. These solutions are used in vacuum-assisted resin transfer molding (VARTM) and resin transfer molding (RTM) processes, resulting in superior bond and mechanical properties, reduced wrinkle risk, and reliable resin distribution. Additionally, Freudenberg will present nonwoven surfacing veils for corrosion-resistant FRP components, abrasion resistance, and UV protection. The company’s experts will highlight their technical capabilities in combining glass, PAN, and PET fibers or filaments using wetlaid, drylaid, and spunbond processes. Manufacturers can benefit from Freudenberg’s solutions to produce high-quality and efficient products.

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The outdoor advertising industry is undergoing a shift towards sustainability, with brands and clients seeking eco-friendly alternatives to traditional PVC flex materials. Sivabalan Thangavelu, director at Miraai Advanced Composites Pvt Ltd, highlights the opportunities and challenges in this space. The demand for fabric-based materials is rising due to their sustainability, light weight, and aesthetic appeal. However, the transition is hindered by the dominance of PVC flex in the market and the lack of awareness about alternative materials.

Sivabalan emphasizes the need for regulatory support, citing the importance of government intervention and circular supply chain systems to encourage sustainability. Without such systems, sustainability efforts will remain unsuccessful. He outlines a roadmap for sustainable OOH advertising, including developing eco-friendly materials, promoting environmentally friendly inks, and establishing closed-loop recycling systems.

Sivabalan also stresses the importance of education and collaboration to overcome resistance and make sustainable practices more accessible and cost-effective. The industry must work together to achieve sustainability goals, investing in green technologies and fostering a circular economy.

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The need for materials that can withstand high temperatures has led to the development of metal-matrix composites (MMCs) and ceramic-matrix composites (CMCs). MMCs offer strength and ductility, but are heavy and complex to process. CMCs, on the other hand, have superior heat resistance and low abrasive and corrosive properties, but are brittle and require sintering, a process that renders a combination of materials into a coherent mass by heating to high temperatures. CMCs are used in aircraft engines, allowing for higher operating temperatures and reduced fuel consumption. Another type of composite, carbon-carbon composites, consists of semicrystalline carbon fibers embedded in a matrix of amorphous carbon and are used in nose cones of reentry vehicles.

Research is also focused on developing materials with specific properties for use in space, such as materials with near-zero coefficient of thermal expansion and high-toughness materials. Additionally, “smart” materials are being developed, which have built-in sensors and actuators that can react to their external environment by bringing on a desired response. These materials could be used to suppress vibration and improve safety in aircraft interiors.

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The Defence Research and Development Organisation (DRDO) is developing Radiation Absorbent Materials (RAM) to meet the stealth requirements of the Advanced Medium Combat Aircraft (AMCA), a 5th generation fighter jet. The AMCA is expected to have enhanced stealth capabilities due to the use of composite materials, including RAM, and shaping techniques. The DRDO has already used composite technology in the Tejas fighter aircraft, which has improved its sturdiness and allowed for longer missile ranges. The organisation is also exploring new composite options, such as ceramic matrix composites, carbon fibre silicon carbide, and silicon carbide materials, for use in hypersonic missiles and aero engines. The DRDO has established centres of excellence at 15 locations to collaborate with academia and industry to develop solutions in this field. Additionally, the organisation is working on bulletproof jackets and armour protection using ultra-high molecular weight polyethene fibres, with the goal of developing domestic fibre production capabilities.

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The Institute for Advanced Composites Manufacturing Innovation (IACMI) has appointed Andrew Pokelwaldt as its new Director of Education and Workforce. Pokelwaldt will lead the organization’s education and workforce team, overseeing the development of programs and initiatives to revitalize America’s manufacturing workforce. With extensive experience in manufacturing, composites, and workforce training, Pokelwaldt previously served as Director of Workforce Training and Credentialing at the American Composites Manufacturing Association and as Training and Development Manager at Brunswick Recreational Boat Group. He also oversaw workforce programs at Newell Brands. Pokelwaldt holds a master’s degree in education from the University of Tennessee, Knoxville, and is a former dual-career retired military veteran. IACMI is dedicated to securing US global leadership in advanced manufacturing by connecting people, ideas, and technology. The organization partners with industry, academic institutions, and government organizations to enhance US manufacturing competitiveness, with a focus on technology, commercialization, and workforce development. As part of his new role, Pokelwaldt will work to strengthen the advanced manufacturing workforce by equipping individuals with the skills needed to succeed, broadening access to career pathways, and sparking interest in advanced manufacturing careers.

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IACMI (Institute for Advanced Composites Manufacturing Innovation) is celebrating its 10th anniversary, marking a decade of revitalizing American manufacturing and strengthening the nation’s defense industrial base. Established by the Department of Energy (DOE) in 2015, IACMI has been a key player in the US reindustrialization effort, aiming to make the country a global leader in manufacturing innovation and workforce development. Through public-private collaborations, technical innovation, workforce development, and leveraging resources, IACMI has had a significant impact on the US economy, with four key ways:

* Public-private collaborations: 170+ members and 4,500 professionals from industry, academia, and federal labs collaborating to tackle industry challenges.
* Technical innovation: 90+ members conducting 60+ industry-led R&D projects, commercializing dozens of products, and advancing technology readiness level.
* Workforce development: Providing internships, training, and certification programs, resulting in 100% job placement, STEM outreach engagements, and trained professionals across 50 states.
* Leveraging resources: $400+ million in scale-up facilities and equipment, resulting in an additional $220 million for companies, universities, and workforce initiatives.

IACMI has also developed state-of-the-art scale-up facilities, including the Manufacturing Demonstration Facility at Oak Ridge National Laboratory and the IACMI Scale-Up Research Facility in Detroit, Michigan. These facilities have enabled transformational R&D, with projects in energy, transportation, aerospace, and infrastructure. IACMI has become an “ecosystem of innovation,” with an effective formula that works: technical innovation + workforce development = economic growth. As the first DOE institute to receive renewed funding, IACMI is committed to building on its successes and will expand its programs over the next few years.

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ATC Manufacturing is a company based in Idaho that specializes in thermoplastic composites for the aerospace and defense industries. Founded in 2004, the company has been a pioneer in the use of thermoplastic composites for aerospace parts and structures. ATC’s two core processes, continuous compression molding (CCM) and stamp forming, enable rapid production of complex composite parts at a fraction of the labor costs associated with traditional thermoset layup and with reduced material waste. The company has long-term agreements with Boeing and works directly with the company and its Tier suppliers. ATC’s focus is on high-rate, cost-saving applications where thermoplastics can shine, such as producing parts at automotive rates. The company is also investing in research to improve the performance characteristics of thermoplastic composites and is collaborating with industry groups to stay ahead of the latest material and process developments.

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The Department of Mechanical Engineering at NIT Jamshedpur is hosting a one-week training program on “Advanced Composite Materials for Next-Gen Technologies” from January 20 to 24, 2025. The program, attended by over 130 participants from across India, is being conducted in a hybrid mode. The sessions feature experts from premier institutes and government research organizations, including IITs, NITs, CSIR, and DRDO. The program kicked off with an inaugural ceremony and has since featured talks on various aspects of advanced composites, including metal-matrix composites for transportation systems, food waste-filled polymer-matrix composites, and innovations in processing and product development of metal-matrix composites. The program aims to engage participants, faculty, and students in discussions on cutting-edge composite materials for next-generation technologies.

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The global advanced polymer composites market is expected to grow from USD 12,478.5 million in 2025 to USD 22,137.2 million by 2035, with a compound annual growth rate (CAGR) of 5.9%. The growth is driven by increasing demand in aerospace, automotive, and renewable energy sectors. The aerospace industry is the largest consumer, contributing significantly to overall revenue. The Asia-Pacific region is expected to emerge as the fastest-growing regional market, driven by industrialization and government investments in renewable energy.

The electric vehicle (EV) market significantly influences the demand for advanced polymer composites (APCs) in several ways:

1. Need for lightweight materials: EVs require lightweight materials to maximize battery efficiency and range. APCs, known for their high strength-to-weight ratio, are ideal for reducing the overall weight of vehicles.
2. Applications in critical components: APCs are used in key parts of EVs, including battery housings, body panels, and frames.
3. Growing demand for EVs: The rising global adoption of EVs, particularly in regions like Asia and Europe, is driving the demand for APCs.
4. Technological advancements: Continuous advancements in composite technology enhance the properties and applications of APCs.
5. Regulatory compliance: Governments’ implementation of stricter emissions regulations and promotion of sustainable transportation solutions is driving the adoption of APCs.

The market is segmented based on components, including resins (epoxy, polyester, thermoplastics), fibers (carbon, glass, aramid), and fillers. Carbon fiber composites dominate due to their superior strength-to-weight ratio, with significant applications in aerospace and wind energy.

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The Mechanical Engineering Department of NIT Jamshedpur has launched a week-long training program on advanced composite materials, featuring experts from premier institutions such as IITs, CSIR, and DRDO. The hybrid program, running from January 20-24, covers emerging composite technologies and their applications in transportation, defense, and aerospace. The event was inaugurated by IIT Hyderabad Director Prof. Murty, who highlighted the potential of metal-matrix composites to revolutionize transportation. Other experts shared their research on topics such as food waste polymer composites, processing innovations, and aerospace innovations. The program also covers automotive efficiency improvements and defense applications, with a focus on weight reduction benefits and sustainable material options. The sessions will continue through January 24, attracting participants from academia and industry.

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ARRIS Composites, a manufacturer of advanced composite materials, has partnered with Henry Repeating Arms, a leading firearms manufacturer, to develop next-generation composite solutions for firearm components. The partnership aims to leverage ARRIS’ cutting-edge technology to create lightweight and high-strength components that outperform traditional metal parts. The first product is expected to launch in Q2 2025.

The partnership combines ARRIS’ expertise in material science and manufacturing with Henry Repeating Arms’ dedication to innovation and quality. The goal is to provide customers with enhanced performance and lighter-weight firearms and accessories.

ARRIS’ technology uses patented software, materials, and high-volume production methods to create continuous, multi-scale, and cross-scale fiber-reinforced thermoplastic composite structures. This enables the development of novel, high-performance materials for various industries, including footwear, bicycles, and automotive.

The partnership aims to push the boundaries of what’s possible with innovative materials, ensuring the continued delivery of best-in-class firearms made in America.

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The Mechanical Engineering Department of NIT Jamshedpur is hosting a week-long training program on “Advanced Composite Materials” with over 130 participants. The program features sessions by experts from IITs, NITs, CSIR, and DRDO, focusing on composite materials and their applications. The inaugural session emphasized the use of metal-matrix composites in automotive components to conserve fuel, while later sessions explored innovations in processing and product development of metal-matrix composites, and advanced composites for defense and aerospace applications. The program also discussed the potential applications of metal-matrix composites and their role in energy conservation, innovation, and sustainability. Participants have praised the program’s focus on advanced research and its practical implications across various industries. The event aims to enhance knowledge about composite materials and their applications, providing a comprehensive learning experience for participants.

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Mississippi State University (MSU) is set to receive a combined $9.5 million in funding from the state to continue playing a key role in Mississippi’s economic development. The funding will enable MSU to construct and equip facilities dedicated to cutting-edge research, supporting the state’s economic growth and job creation. The investment is part of a larger $110 million package by Governor Tate Reeves to fund economic development, infrastructure, and workforce development initiatives. The funding will be used to build and equip facilities, including the Mississippi Cyber and Technology Center, a new MSU Research Technology Building, and the Northern Gulf Aquatic Food Research Center. Additionally, the Advanced Composites Institute will receive funding to support blended-wing technology in the aerospace industry. MSU President Mark E. Keenum highlighted the university’s role in driving economic growth and improving job opportunities for Mississippians. The funding is expected to help continue the state’s economic momentum and create more high-paying job opportunities across the state.

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CES Advanced Composites has recently received TS EN ISO/IEC 17025 accreditation from the Turkish Accreditation Agency (TURKAK) for its Ballistic Test Lab. This achievement demonstrates the lab’s competence and capability in providing reliable and consistent testing services. The lab conducts a wide range of tests, including ballistic and secondary tests, to ensure that materials and components meet and exceed military standards. The accreditation covers various levels of testing, including NIJ 0101.06 and 0101.04, STANAG 4569 Threats Level 1-6, VPAM personal armor ballistic tests, and VPAM BRV standards for special vehicles. This accomplishment is a significant achievement, and CES Advanced Composites congratulates all those involved in the accreditation process. The lab’s accreditation by TURKAK, the national accreditation body for Turkey, confirms its commitment to providing high-quality testing services.

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ADDMAN Group and Continuous Composites have partnered to integrate Continuous Composites’ CF3D technology into ADDMAN’s suite of additive manufacturing capabilities. This integration enables ADDMAN to offer both Carbon-Carbon composite and refractory alloy printing services, making it the only service bureau to offer this capability. The CF3D machine uses a continuous dry fiber impregnated with a rapid-curing thermosetting resin to print large-scale composite parts. The technology allows for precise, high-temperature printing of complex designs with structural and functional fibers tailored for demanding applications. The partnership serves to address customer feedback, which has emphasized the need for both Carbon-Carbon composites and refractory metals like Niobium C103 to support advanced applications. The integration of CF3D technology also allows ADDMAN to provide optimized solutions for performance and weight, delivering mission-critical components that meet the stringent requirements of hypersonic systems. The companies will host a webinar on December 3 to showcase this technology and its potential to shape the future of manufacturing in aerospace and defense.

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The Institute for Advanced Composites Manufacturing Innovation (IACMI) is celebrating its 10-year anniversary, having played a significant role in revitalizing American manufacturing and strengthening the nation’s defense industrial base. Established in 2015 with Department of Energy (DOE) and Department of Defense (DoD) support, IACMI has focused on advancing composites manufacturing and workforce development. Through public-private collaborations, technical innovation, and workforce development, IACMI has achieved numerous successes, including:

* Convening over 170 members and 4,500 professionals
* Conducting over 60 industry-led R&D projects, resulting in commercialized products and job creation
* Training over 18,000 people in STEM outreach engagements and 12,400 in CNC machining, composites, and metallurgy
* Providing open access to over $400 million in scale-up facilities in 8 states

IACMI’s CEO, Chad Duty, attributed the institute’s success to public-private partnerships, stating, “IACMI has harnessed the power of public-private partnerships to improve products, processes, and people’s lives through composites innovation and workforce solutions.” The institute continues to expand its programs, leveraging its facilities and equipment to advance its purpose, attract startups and small enterprises, and create opportunities with large enterprises, national labs, and universities.

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Toray Advanced Composites, a company based in California, has acquired the assets, technology, and intellectual property of Gordon Plastics in Colorado. The acquisition will expand Toray’s portfolio of continuous fibre reinforced thermoplastic composite materials and enhance its ability to process higher melting temperature polymer systems. The Gordon Plastics plant will operate as a satellite R&D and production facility for Toray, and its management and production team have joined the company. The acquisition is expected to support emerging demand in sporting goods, oil and gas, and industrial markets. The plant produces continuous fibre reinforced composite tapes made with various matrices and reinforced with glass and carbon fibres. Toray’s sales and technical teams will support customers with information on material samples, product availability, pricing, and technical data. The company’s website will provide additional information on its product portfolio, capacity, and new developments.

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Park Aerospace Corp. (PKE) has announced that Chairman and CEO Brian E. Shore will deliver a presentation at the 27th Annual Needham Growth Conference on January 16, 2025, at 2:15 p.m. EST. The presentation will be conducted virtually and will be accessible via a live audio webcast. Investors can access the presentation materials starting at 8:30 a.m. EST on the same day through Park’s website. The webcast replay will be available for 90 days. Park Aerospace develops and manufactures advanced composite materials, including film adhesives (Aeroadhere®) and lightning strike protection materials (Electroglide®). The company’s products are used in various aerospace applications, such as jet engines, military aircraft, and unmanned aerial vehicles (UAVs). Park also offers custom composite parts fabrication and focuses on taking on challenging projects that others may avoid.

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The global advanced composites market is expected to grow from USD 44.28 billion in 2024 to USD 121.28 billion by 2034, at a compound annual growth rate (CAGR) of 10.60%. The market is driven by increasing demand for lightweight and fuel-efficient materials in the aerospace and automotive industries. The carbon fiber composites segment is expected to grow at a CAGR of 10.8% from 2024 to 2034, driven by its increasing use in wind energy applications and aerospace components.

The market is also driven by the growing demand for sustainable renewable energy, particularly in Europe, where wind energy installations are increasing. The automotive sector is expected to reach a CAGR of 8.7% from 2024 to 2034, driven by the need for fuel-efficient vehicles. The market is also expected to be driven by the growing demand for ceramic matrix composites in developing countries.

The market is expected to face challenges such as limited usage due to reparability and recyclability, but the growing demand for intricate and compact designs and renewable energy is expected to drive market growth. Key players in the market include Toray Industries, Koninklijke Ten Cate NV, Teijin Limited, and Hexcel Corporation.

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The development of materials for aerospace structures focuses on increasing fuel efficiency by improving engine efficiency and reducing structural weight. This is achieved through the advancement of metal alloys and composite materials. The development of superalloys, which are high-strength alloys resistant to high temperatures and mechanical stress, has improved engine performance. Advanced processing techniques, such as hot isostatic pressing and rapid solidification, have allowed for the creation of strong, homogeneous materials with tailored properties. Composite materials, which consist of fibers embedded in a matrix, offer superior characteristics compared to individual constituents. Composite materials are widely used in aerospace applications due to their ability to provide weight savings, which result in improved performance or reduced life-cycle costs. The three categories of composite materials are polymer, metal, and ceramic matrices, each with its own operating temperature range. While composite materials mimic natural structures found in plants and animals, modern composites require rapid, repeatable processing methods to fabricate large quantities of parts. Overall, the development of advanced materials is crucial for improving fuel efficiency and advancing aerospace engineering.

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The Institute for Advanced Composites Manufacturing Innovation (IACMI) is celebrating its 10-year anniversary as a leader in advanced composites and workforce solutions. Established by the Department of Energy in 2015, IACMI has played a pivotal role in revitalizing American manufacturing and strengthening the nation’s defense industrial base. Over the past decade, IACMI has achieved significant impact through public-private collaborations, technical innovation, workforce development, and leveraging resources. The organization has convened over 170 members and 4,500 professionals, conducted 60+ industry-led R&D projects, and trained over 18,000 STEM students. IACMI has also provided open access to over $400M in scale-up facilities across 8 states, leading to an additional $220M+ in investments. The organization’s CEO, Chad Duty, attributes its success to the power of public-private partnerships and the support of industry and government partners. IACMI is committed to building on its successes and expanding its programs to attract startups and small enterprises, while creating opportunities with large enterprises, national labs, and universities.

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Xeriant, Inc. has appointed Dr. Victor Castaño, a world-renowned materials scientist, to its Advisory Board. Dr. Castaño has expertise in materials science, nanotechnology, and thermal coatings, and will provide guidance on the development of Xeriant’s construction and aerospace products, including thermal barrier coatings and fire retardants, and the application of functional nanomaterials. His experience will help establish Xeriant’s NEXBOARD, a sustainable, high-performance construction material, as a leader in the market. NEXBOARD is an eco-friendly panel made from recycled waste and advanced composites, designed to replace traditional building materials. Dr. Castaño has over 30 patents, 850 published papers, and is a member of 50 international journals. He is a full professor and director at the Centro de Fisica Aplicada y Tecnologia Avanzada (CFATA) of the Universidad Nacional Autonoma de Mexico (UNAM). He is also a Visiting Scholar at Purdue University and has worked at IBM’s Thomas J. Watson Research Center.

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